Boiler Operator- 1 position

Responsibilities

• Operate boilers efficiently to minimize fuel consumption and optimize steam generation costs.
• · Ensure all processes are executed in accordance with ISO 22000 and local good practices for safety, health, environment and quality. This specifically includes the use of required personal protective equipment and ensuring all plant operations are executed with safety in mind.
• · Ensure uninterrupted steam supply to production section and utility systems, supporting their output targets.
• · Start up, operate, and shut down boilers safely and according to standard operating procedures (SOPs).
• · Monitor and control boiler parameters such as pressure, temperature, flow, fuel input, and water levels.
• · Understand controls for environmental emissions i.e., impacts of blowing safety valve and amount of flue gas out from the chimney.
• · Monitor and react on critical alarms, communicate abnormal deviations/condition to the immediately concerned personnel.
• · Perform Boiler prestart up inspection, daily Mobrey checks, and transmitter as per as per SOP.
• · Clear communication with other maintenance and operation partner (maintenance planner, CBM, instrument, electrical and operational) personnel to ensure maximum plant availability.
• · To confirm instrument devices, electrical devices, mechanical devices and interlock are in functional state as per inspection plan.
• · Check and maintain auxiliary systems (e.g., feedwater pumps, blowdown systems, fuel systems, economizers, deaerators).
• · Perform daily inspections.
• · Record operational data in boiler logs and shift reports for analysis and auditing.
• · Perform emergency shutdowns and support troubleshooting activities during alarms or unsafe conditions.
• · Follow all safety and environmental procedures, including lockout/tagout (LOTO), confined space, and fire prevention protocols
• · To Work collaboratively with fellow operators, technicians, and engineering teams to ensure plant reliability.
• · Participate in toolbox talks, safety drills, and operational training sessions.
• · Train new boiler team members or apprentices by sharing practical knowledge and best practices.
• · Proactively report unsafe conditions, near misses, and equipment malfunctions to supervisors..
• Promote a safety-first, teamwork-oriented culture in line with company values

Requirements

• Fitter Mechanics level 2 or above from a recognized institution.
• · Boiler operation and maintenance certificate from a recognized institution.
• · Minimum of two (2) years of experience in a Factory environment.
• · Experience in Distillery plant is an added advantage.

Skills